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Frequently Asked Questions (FAQ)

The following are answers to common questions. If you have a question that you do not see listed below, please do not hesitate to contact us by calling 800-780-4324 x311

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What are Series Faults?

There are essentially two types of faults that are responsible for the majority of wiring-related electrical fires: series and parallel.  A series fault is one in which a connection in series with the load is unintentionally broken, such as in the breakage of a conductor within its insulation casing.  Arcing may then occur along the gap, leading to localized heating.


What are Parallel Faults?

A parallel fault is one in which there is a conduction path created between the phase and neutral conductors, between the phase conductor and ground (ground fault), or both.  Parallel faults are generally considered to be the most common type of fault.

There are three stages in the evolution of a parallel fault:
1. Leakage – Leakage currents will occur normally and safely in any cord set, related to the capacitance of the cable and the resistance of the insulation.  As long as the insulation is in good condition, small leakage currents are considered harmless and safe.
2. Tracking – As insulation degrades or becomes damaged over time, a conductive path may develop over the insulating surface.  This condition, known as tracking, may actually exacerbate insulation degradation.
3. Arcing – Arcing is the final stage in this process, where ionization of the air across the insulation gap occurs, providing a conduction path between live parts.  This arc generates intense amounts of heat leading to combustion.

Degradation can also occur internally to the insulation medium due to excessive heat.  Fire may start from either combustion of surrounding materials or the insulation itself, even in the absence of arcing.


What are Leakage Current Protection Devices (LCPD)?

Leakage Current Protection Devices are a class of electrical or electromechanical devices which detect leakage of current in an electrical circuit.  Any current flowing in the phase conductor must return through the neutral conductor, unless there is leakage in the circuit.  See our Fire Shield® product line.


Does UL define the classes of LCPD’s related to the type and amount of shock protection they afford?

Yes, they are: Ground Fault Circuit Interrupters (GFCI), Appliance Leakage Current Interrupters (ALCI), and Equipment Leakage Current Interrupters (ELCI).


What is a GFCI?

A Ground Fault Circuit Interrupter is a LCPD specifically intended for the protection of people from shock hazard.  A GFCI is a device that will immediately stop the flow of electricity if it senses any voltage loss, whether the loss is through the ground wire or to your body.  It is a very superior device when compared to ground wires alone for protecting people against electric shock.  It works like this: Current normally flows from the black wire through the smaller of the two flat prongs on the plug.  Then it returns through the white or “neutral” wire flowing through the larger of the two flat prongs.  The GFCI measures the voltage flow at the incoming hot and at the outgoing neutral.  If there is any imbalance in these two measures, the circuit will be immediately tripped.  A difference as small as four or five milliamps is all that is required to stop the current flow.  The current is tripped in a fraction of a second, varying from one twentieth to one fortieth of a second’s time.

Based upon medical research, UL has specified the amperage trip levels for GFCI’s to be in the range of 4-6mA.  The lower bound exists to limit nuisance tripping since there is a level of leakage that would be considered both normal and acceptable. See our Shock Shield® product line.


When should a GFCI be used?

When plugging a tool or apparatus into a building’s permanent grounded wiring, then no GFCI will be required.  However, if you add a temporary outlet or receptacle to the permanent wiring, then a GFCI is required.


Define a temporary receptacle.

A temporary receptacle is one that you might find at the end of an extension cord.  That receptacle is not part of the permanent wiring of the building and the cord would then need a GFCI.


What is the correct plug order when using a GFCI?

When using the GFCI, it must always be plugged directly into a receptacle that is part of the permanent wiring of the building.  This means that you must plug the GFCI into the wall, and then add the cord to the GFCI.  By connecting the GFCI at the wall outlet, both the machine and the cord are given protection against electric shock.


How would I specify which portable GFCI to use?

There are a few key alternatives to consider in specifying the right GFCI for your application.  The primary areas are performance, configuration, load type(s), and environment.

When it comes to performance, all GFCI’s are not alike.  The first issue is the response to power interruption.  For applications where power tools are involved (such as temporary wiring), a manually resetable design is preferable.  One can easily see the risk associated with the unexpected restoration of power when a worker is handling a drill, saw, or other power tool.   See our Shock Shield® product line.   The only applications where an automatic restart upon return of power is preferred are unattended operation where damage to the load will occur if power is not restored.  This includes spas and freezers.  This automatic restart feature helps keep the spa hot and avoids spoilage of food in the freezer application.  See our Shock Shield® Auto Reset product line.   All units require a manual reset after a ground fault trip has occurred.

The trip setting of a GFCI is a nominal 4-6mA.  They are also available as equipment protection with higher trip settings, which may be desirable for applications with a high inherent leakage current such as heat tape and high current loads.  These devices are known as equipment leakage circuit interrupters, or ELCI’s.  See our Shock Shield® User Attachables, ELCI Panel Mount, and HD-PRO products.

Portable GFCI’s are available as a plug adapter or as a user-attachable product for 15 and 20 Amp cords.  They can be either part of the plug or attached in line with the standard cord sets.  It is critical that the GFCI be located near the plug so the entire cord is protected, not just the outlet(s).

They are also available as complete cord sets in lengths up to 100 feet for ratings as high as 40A/240V on single-phase applications.  The optional output connectors include a molded plug, a three outlet power block (commonly called a tri-cord), a quad box, or a mechanical connector. GFCI’s are now available in panel mount configuration to allow for bulkhead mounting.  The high current devices are typically supplied with two feet of cable on the input and output to allow for easy installation in a control panel.

The typical load or loads is critical.  This not only dictates the restarting design after a power outage, but also the output connector configuration.

The final item is the environment.  GFCI’s are normally used outdoors in direct light, heat, and cold.  Protection of the electronics and the connections is critical.  Use of silicon sealant has outperformed other means of weatherproofing such as grommets, which are prone to degradation in time in these harsh environments.


What is an Appliance Leakage Current Interrupter (ALCI)?

An ALCI is a class of LCPD closely related to GFCI’s. In fact, they share the same limits for trip level and response time.  The main difference is that ALCI’s are intended for use only in circuits with a solidly grounded neutral conductor.  Thus no requirement is specified for the double-grounded neutral protection, as in the case with GFCI’s.  Also, an ALCI-related device must be an attended device; hence an extension cord with the identical protection level as an ALCI cannot carry that rating according to UL.  See our Fire Shield® product line.


What is an Equipment Leakage Current Interrupter (ELCI)?

An ELCI is a class of LCPD not considered to be “people protectors”, and is generally only intended for equipment protection.  ELCI’s are virtually identical with ALCI’s with the exception that the trip level is set higher than 6mA.  UL has defined no limits for the trip levels on ELCI’s, though levels in the 10-30mA range are common.  It is worth noting that though these devices are not considered adequate protection for humans under UL, they still provide a measure of protection from shock or electrocution.  See our Shock Shield® User Attachables, ELCI Panel Mount, and HD-PRO products.


What is a Leakage Current Detection and Interruption (LCDI)?

Cord sets with LCDI’s are intended to sense leakage currents flowing between or from conductors of the cord set and interrupt the circuit. Under certain circumstances, if this leakage current is allowed to continue, risk of ignition of surrounding combustible materials may result.  See our Fire Shield® product line.


What is an Arc Fault Circuit Interrupter (AFCI)?

AFCI’s are designed to mitigate the affect of electrical arcs.  Defined by UL 1699 they can be provided as circuit breakers, outlet devices, combination devices, adapters and cord sets.  The AFCI must differentiate a normal arc (i.e. power tool, light switch, etc.) from a bad arc (i.e. a parallel fault in the wiring).  To avoid nuisance tripping, the trip levels are quite higher and time longer than GFCI’s, ALCI’s or LCDI’s.  A cord type AFCI’s maximum trip level is 75A for parallel fault and 5A for a series fault, both of which could be a fire in progress.  See our Fire Shield® product line.


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